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Automation, Innovations & Initiatives

S.No.

Name of the Automation, Innovation & Initiative

1

Automatic single car test rig (SCTR) for LHB & ICF Coaches

·In-situ checking of all parameters of DV and recording.

2

Integrated Test Benches for WSP & Brake equipment of LHB Coaches (Knorr & Faively Make)

·DVs, Valves, Cards & Functioning of WSP can be tested.

3

Automated Distributor Valve Test Stand

·User friendly & can be operated by unskilled person.

·Provided with Graphic software for automatic operation of all DV test parameters.

4

Automatic Integrated Test Bench For Air Spring Control Equipment (Leveling Valve & Duplex Check Valve)

5

Automated Bogie Mounted Brake Cylinder (BMBC) Test Stand

6

Automated Electro pneumatic Brake test stand

7

Hydraulic press fixture for Scragging of FAIVELEY Make Draft Gear

·Equipped with laser sensor, solenoid hydraulic valves, load cell and PLC circuitry.

8

Air spring test stand for leakage testing of air bellows in DEMU coaches

9

Automatic Grease dispensing machine

·1.7 kg in each bearing

·2 Min

·Elimination of manual filling.

10

A Computerized RMPU Cooling Capacity Test Facility is developed at RMPU section in AC Shop.

·Efficacy and reliability of RMPU POH is ascertained.

11

LHB bogie work station with Manipulator for LHB coaches

·LHB bogie work station with Manipulator for LHB coaches Disassembly and assembly of LHB bogie components by moving up/down and rotating the bogie frame to 1800 for attention.

12

Automation of Spring Testing Machine

·Software driven

·Sequential movement of springs

·Ease of working- Reduces Manual labour

13

Testing gadget for DEMU ventilation pump

·Developed in-house.

·To test the performance of the pump.

·Grouping of new ‘C’ groove belts

14

Mobile test gadget for radiators/ heat exchangers.

·Developed in house.

·Testing of radiators and heat exchangers of DEMU Engine in situ.

15

Digital Torque wrench with Memory.

·Retrieves the details of torque on individual fastener.

·Traceability of data in case of any failure.

·USB, Bluetooth connectivity- with PC.

16

Robotic duct cleaning of AC coaches.

·Cleaning robo with camera sent into the duct.

·Controlled by the control panel.

·Collection of Accumulated dust.

·Ozonisation with ozone generator to remove bacteria/fungi.

17

Providing emergency change over switch in 25kVAinvertercircuit to AC coaches.

·Helps in case of one 25 KVA inverter failure.

·Facilitates for operating both RMPUs with three compressors on single inverter.

·16 coaches done this year, entire population covered.

18

EMU Compressor Test Bench.

·Used for testing Air compressor of EMU MC coaches.

·Can test working pressure up to 7kg/cm2.





Source : South Central Railway CMS Team Last Reviewed : 28-07-2021  


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