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Mechanical

यांत्रिक MECHANICAL

(सवारी व मालडिब्बा विभाग)

(CARRIAGE AND WAGONS DEPARTMENT)

Organization chart 

Sr.DME

CDO/KCG          ADME(P)            AEnHM

  • Sr.DME is the overall in-charge of Mechanical department of this division
  • CDO/KCG is the in-charge of coaching depot activities of KCG.  
  • ADME(P) looks after the power wing or crew management.
  • AEnHM looks after the station cleaning activities.

Functions of the department 

  • Primary and other end maintenance of coaches.
  • Train operations by ensuring motive power availability.
  • Crew Management.
  • Traffic restoration in case of unusual incidents.
  • Monitoring of station cleanliness.

Major activities 

  • Running room: NZB
  • Crew rest room: KCG, KRNT, MBNR, GWD
  • Railway Consumer Depot:   KCG   
  • Combined crew Lobby: KCG, NZB, MBNR   
  • Coach Maintenance: KCG coaching depot
  • ART/SPMRV: NZB
  • Mobile ART: KCG
  • Automatic Coach Washing plant: KCG


1. C&W/STAFF:

Category

KACHEGUDA

NIZAMABAD

MBNR

 KRNT

/CTO/C&W

Sr. DME/O, Sr. DSO/O, PCME/O & Sr. DME//Dsl/MLY

Sanc

Actual

Sanc

Actual

Sanc

Actual

Sanc

Actual

Sanc

Actual

Sanc

Actual

Supervisors

26

27

9

5

0

0

02

02

5

5

9

10

Group C

122

118

27

24

3

2

08

06

1

1

0

0

Group D

50

36

12

13

2

2

04

03

0

0

0

0

Ministerial

9

9

01

01

0

0

0

0

0

0

0

0

Total

207

190

49

43

5

4

14

11

6

6

9

10


2. COACHING WORK LOAD:

Depot

Primary Maintenance

Train Maintenance at Platforms

No. of Coaches

per day

Type of maintenance

Exp

Pass

Exp

Pass

 No of Trains

No of Coaches/ day

. No of Trains

No of Coaches/day

KCG

10

-

5

48

2

24.7

PM-156.80

TR-72.7

Primary & Turn round

KRNT

-

3

40

2

16

56

Turn round

NZB

1

22

5

48

70

Turn-round

BDHN

-

-

-

2

22

22

Turn round 

 MBNR

.

1

22

1

10

32

Turn round

MED

1

24

1

10

34

Turn round

MDAK

2

27

27

Turn round





3. COACH MAINTENANCE FACILITIES AT KACHEGUDA

Sl. No.

Description of facility

Length

Working Capacity

Remarks

I.

Maintenance facilities:- 

1

Stabling line 1

560 mtrs.

24 Coaches

For stabling of coaches

2

Pit-line -1

560 mtrs

24 Coaches

3

Pit-line -2

560 mtrs.

24 Coaches

4

Pit-line - 3

560 mtrs.

24 Coaches

CAMTECH type with OHE.

4

Stabling-line 2

560 mtrs.

24 Coaches

For stabling of coaches

5

IOH- Shed

65x19 mtrs.

04 Coaches

For attending IOH & Sick repairs

6

Receipt & Dispatch of trains

40 Trains

271 Coaches/day

Express & passengers

7

Plat form- 1 &2

Plat form No- 3&4

282 nos. of Water Hydrants

275 nos. of Water Hydrants

Over head tank cap.1.50 lakh liters and with 03 Nos 50HP (PF 3&4) and 04 Nos 40 HP (PF 1&2) Booster pumps. Water source-bore well.


4. PERFORMANCE:

Coaching:

Coach holdings of KCG depot as on 25.01.2025: 608

S.No.

Parameter

Target

2023-24

2024-25

Avg.

Avg.

A

Ineffective % of AC

2

0.24

0.31

Ineffective % of NAC

1.5

0.06

0. 05

B

Enroute coach detachments

Territorial

1

0

0

Ownership

2

0

0

C

Secondary detachments

Territorial

0

0

0

Ownership

0

0

0

D

IOH

NA

365

281

E

Punctuality losses

Direct

2

0

0

Indirect

3

0

0

 5.  OTHER ACTIVITIES

         

* “B” class ART /MRV at Nizamabad( Beat :NZB – PAU- 143 KMs and NZB – SC 160 KMs )

* Human Resources Development- Basic Training is being imparted for technicians &Helpers at ATC/Kacheguda –

Refresher course(G&SR)

10 Days

Pre-selection/Pre-promotion course at ATC/KCG

21 Days/18 days

Initial course

30 Days

  *IOH Schedule. – 28 coaches per month on average                                                      

* Sick line repairs - 1 coach On average per day


6. INFRASTRUCTURE FACILITIES:-

S. No

   Item

Remarks

1

Pit lines – 3 Nos.

No

Length (Mts.)

Capacity (coaches)

Cat walk

1

560

24

Conventional type

2

560

24

3

560

24

CAMTECH type with OHE

2

Stabling line

560 m

3

IOH shed

1 line for IOH activity &

1 line for A/C coach maintenance with dyno-drive arrangement

4

Major M&P

7.5 T Electric Hoist

01 nos.

Air compressors                                     

03 nos.

Fork lifts                                                 

02 nos.

Lorry 10t.cap.dsl                                    

01 nos.

Lifting  jacks                                          

01 set

SCADA based Rake test rig connected to all pit lines                                      

01 nos.

Automated Single car test rig                                   

01 nos.

Knuckle boom crane

01 nos.

EOT Crane 30t

02 nos.



7. ON HAND CONTRACT POSITION OF MECH (C&W) BRANCH OF HYB DIVISION as on  JAN- 2025


Sl.

No.

Station

Name of the work

Name of the firm

Period

Value in Rs

1

KCG

Hiring of Non-AC Base model Hatch Back vehicle for the official use of CDO/KCG for a period of 2 years

M/S Simhadri Enterprises-Secunderabad
1-32-9, Kanajiguda
Secunderabad"

10.02.2025 to 09.02.2027

10,77,336.00/-

2

KCG

Automatic Coach Washing Plant

Inventa Cleantec Pvt Ltd, Noida

09.02.2025 to

08.02.2028

1,42,10,935.48

3

NZB

Other End Maintenance at NZB stn for a period of 2 years

Tharu & Sons, Ernakulam

20.01.2025 to

20.01.2027

4,12,46,906.21

4

KCG

Housekeeping of KCG depot.

Manasa Laxmi Enterprises

01.03.2024 to

28.02.2026

1,15,07,858.00

5

KRNT & MBNR

Other End Maintenance at KRNT & MBNR

Tharu & Sons, Ernakulam

01.02.2024 to

31.01.2026

1,31,63,038.63

6

SC

Hiring of Vehicle to SrDME/HYB

VJM Enterprises

20.03.2024 to

19.03.2026

12,72,000.00

7

KCG

MUV for Coaching depot KCG

Venkateswara Enterprises, Secunderabad

10.04.2024 to

09.04.2026

14,08,800.00

8

KCG

Bogie Transportation

Mobility logistic Ltd.

13.09.2024 to

12.09.2026

32,48,999.00

9

KCG

On Board Housekeeping Services in Train Nos.(1) 17652/17643/17655/17654 (KCG-CGL-COA-PDY-KCG), (2) 17653/17656/17644/17651 (KCG-PDY-COA-CGL-KCG), (3) 17652/17643/17644/17651 (KCG-CGL-COA-CGL-KCG), (4) 22715/22716 (KCG-MDU-KCG) & (5) 12789/12790 (KCG-MAQ-KCG) and special trains originating from Kacheguda for a period of 2 years

M/S Dynamic Enterprises, Flat no.65, Globus Township, Near Indralok Nagar, Ratlam, MP-457001.

11.12.2024 to

10.12.2026

11,03,62,138.68/-

10

KCG

Bedroll distribution in AC Coaches of 05 Trains Originating from Coaching Depot Kacheguda for a period of one year

M/s Dynamic Enterprises

05.12.2024 to

04.12.2025

3,96,38,561.19

11

NZB

Wetleasing of welding of works at Nizamabad depot on out come basis for for a period of 02 years.

M/s Venkateshwara Agencies, Hyderabad

05.05.2023 to

04.05.2025

7,50,000.00

12

KCG

Other End Maintenance of Platform Return/Terminating Trains at Kacheguda for a period of 2 years.

M/s Kings Security Guardas Services Pvt.Ltd

25.11.2023 to

24.11.2025

2,91,00,123.75

13

KCG

Mechanized Coach Cleaning of Primary Maintatined Coaches including Buffing and Provision of Toiletries in AC coaches at Coaching Depot, Kacheguda for a period of 2 years.

M/s Kings Security Guardas Services Pvt.Ltd

06.07.2024 to

05.07.2026

8,69,17,653.63

14

KCG

Pest & Rodent Control in Railway Passenger coaches maintained at Coaching Depot, Kacheguda for a period of three years

Central Wearhousing Corporation, Delhi

21.07.2023 to

20.07.2026

91,32,659.51

15

KCG

Annual Maintenance and Operation Contract (AMOC) for DRDE type Bio-toilets at Coaching Depot, Kacheguda for a period of two years on outcome basis.

Banka Bioloo Limited, Hyderabad

19.08.2023 to

18.08.2025

2,04,81,930.73

16

KCG

Upper gear maintenance of Primary Maintained Coaches at Coaching depot KCG for a period of two years.

Akanksha Enterprises Pvt. Ltd.

20.05.2024 to

19.05.2026

3,42,43,125.90

17

KCG

Carriage Watering of Trains at KCG on manpower basis for 2 years

Tharu & Sons, Ernakulam

25.11.2023 to

24.11.2025

1,17,92,221.45

18

KCG

Maintenance of Fire Extinguishers at KCG for 2 years on outcome basis

Impact Fire And Safety Appliances Private Limited,
New Delhi

27.11.2023 to

26.11.2025

33,50,000.00

19

KCG

Washing and Fitment of Curtains at KCG for 2 years

Pradeep Enterprises, Hyderabad

01.12.2023 to

30.11.2025

23,09,406.83

20

KCG

Mechanized Coach Cleaning of Vande Bharat rakeTr. No.20703/20704 KCG-YPR-KCG at Coaching Depot, Kacheguda for a period of 2 years

M/s Kings Security Guardas Services Pvt.Ltd

23/02/2024 to

22/02/2026

61,19,449.43

21

KCG

Provision of On Board House Keeping Services (OBHS) on Train No. 20703/20704 (KCG-YPR) VANDE BHARAT Express for a period of two years.

M/s Kings Security Guardas Services Pvt.Ltd

23/02/2024 to

22/02/2026

49,69,180.20

22

KCG

Supply of washed Bedroll items from outside laundry to provide in 03 daily trains running from Kacheguda for a period of two years (17603/17604 KCG-YNK-KCG, 12785/12786 KCG-MYS-KCG and 12797/12798 KCG-CTO-KCG)

M/s LEO Tech Process, 10-26, Enikepadu, , Ramalayam Street, Krishna DIST, Vijayawada, Andhra Pradesh-520010, India

06.03.2024 to

05.03.2026

4,84,457,61.00

23

KCG

Supply of washed Bedroll items from outside laundry and distribution of the bedrolls in 03 regular trains and Special Trains Originating from Kacheguda for a period of two years

M/s LEO Tech Process, 10-26, Enikepadu, , Ramalayam Street, Krishna DIST, Vijayawada, Andhra Pradesh-520010, India

18.04.2024 to

17.04.2026

11,91,66,666.62

24

KCG

Outsourcing of a heavy vehicle driver for movement of road truck and mobile ART at coaching depot Kacheguda for a period of 2 years

Mobility logistics Ltd., Thane

01.10.2024 to

30.09.2026

11,30,000.00

Environmental and Housekeeping Management wing on HYB Division

Medical Staff:

CHI/KCG                     

HI/KRNT                                      

HI/NZB                                        

Stations under EnHM

1.KCG   - NSG2           - ISO 14001-2015 certified, IGBC Platinum Rating

2.NZB    - NSG3           - ISO 14001-2015 certified

3.KRNT - NSG4           - ISO 14001-2015 certified

4.BSX    - NSG4           - ISO 14001-2015 certified

Status of Cleaning Contracts:

Station

Contract Agency

Contract for

Period

From

To

KCG

M/s Kings Security Guards Services Pvt. Ltd.

02 yrs

01.04.2023

31.03.2025

KRNT

M/s Manasa Laxmi Enterprises.

02 yrs

02.05.2023

01.05.2025

NZB

M/s. Kings Security Guards Services Pvt. Ltd.

02 yrs

19.01.2023

18.01.2025 / 18.07.2025

BSX

M/s. Venkateswara Agencies

02 yrs.

01.03.2024

28.02.2026

AEnHM/HYB  work load and activities:

·Monitoring of all the four stations cleaning activity.

·Ordering of Cleanliness drives as per Rly. boards instruction and monitoring.

·Submitting the drive compliance report to HQ

·Displaying the posters and banners during drive period and other occasions.

·Monitoring and correspondence of environment related works.

MECHANICAL POWER WING:

I. Crew Booking Lobbies: 03 + 02

Depot

Type of Lobby

Control

Avg. S/ON

Avg. S/OFF

KCG

Coaching & Freight

CCC

156

161

NZB

Coaching & Freight

CCC

141

140

GWD

No Crew Base

Dy.SS

4

4

MBNR

Freight

CCC

86

85

KRNT

No Crew Base

Dy.SS

14

14


II. Depot Wise Crew Working Beat


DEPOT

COACHING

GOODS

KCG

1)SC/HYB-DHNE-DMM-SC/HYB

2)HYB/SC-PAU-SC/HYB

3)GWD-RC-GWD

4)MBNR-KSN-RC-MBNR

5)KCG-MDAK-KCG

6)SC-SIPT-SC

1)KCG/MLY/SNF -DHNE-KCG/MLY/SNF

2)KCG/MLY-NZB-MLY/KCG

NZB

1)NZB-PAU-NZB

2)NZB-BDHN-NZB

3)NZB-LPJL-NZB

4)NZB-SC-NZB

1)NZB-MLY/SNF-NZB

2)NZB-PAU/PARLI-NZB

3)NZB-BDHN-NZB

4)NZB-MBNR-NZB

5)NZB-MDAK-NZB

MBNR

-

1)MBNR-DHNE-MBNR

2)MBNR-KCG/SNF/MLY-MBNR

3)MBNR-NZB-MBNR

4)MBNR-GWD/RC-MBNR

5)MBNR-DKC/KSN/RC-MBNR

6)MBNR-DKC/KSN/RC-MBNR


III. Division Wise SAVE Position


Category

Grade Pay

Sanction

 Actual

Vacancy

Excess

LPM

9300-34800+4200

67

65

2

0

LPP

9300-34800+4200

88

78

10

0

LPG

9300-34800+4200

238

139

99

0

LPS-1

9300-34800+4200

18

3

15

0

LPS-II

5200-20200+2400

2

11

0

9

Sr ALP

5200-20200+2400

273

193

80

0

ALP 

5200-20200+1900

68

46

22

0

Total 

754

535

228

9

PRC

9300-34800+4200

8

7

1

0

CC

9300-34800+4200

12

8

4

0

CLI

9300-34800+4600

36

27

9

0

Grand Total

810

577

242

9

Net Vacancy 

233

IV. Depot Wise SAVE Position

Depot

KCG

NZB

MBNR 

KRNT

DSL/MLY

TSMD/MLY

Division

Cat

S

A

V

S

A

V

S

A

V

S

A

V

S

A

V

S

A

V

S

A

V

MLP

67

61

6

0

4

0

0

0

0

0

0

0

0

0

0

0

0

67

65

2

LPP

69

52

17

19

26

-7

0

0

0

0

0

0

0

0

0

0

0

0

88

78

10

LPG

57

39

18

79

42

37

102

58

44

0

0

0

0

0

0

0

0

0

238

139

99

LPS-I 

0

1

-1

4

0

4

0

0

0

2

2

0

8

0

8

4

0

4

18

3

15

LPS-II

0

0

0

0

2

-2

0

0

0

2

2

0

0

5

-5

0

2

-2

2

11

-9

SALP

121

111

10

69

52

17

83

30

53

0

0

0

0

0

0

0

0

0

273

193

80

ALP

30

4

26

17

5

12

21

37

-16

0

0

0

0

0

0

0

0

0

68

46

22

PRC

8

7

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

8

7

1

CC

4

3

1

4

3

1

4

2

2

0

0

0

0

0

0

0

0

0

12

8

4

CLIs

19

16

3

7

5

2

8

5

3

0

0

0

2

1

1

0

0

0

36

27

9

Total

375

294

81

199

139

64

218

132

86

4

4

0

10

6

4

4

2

2

810

577

233

Crew Running Rooms: 05 Locations (KCG, NZB, MLY, MBNR & KRNT)

Description / Amenities

NZB

KCG

MBNR

MLY

KRNT

Total Rooms

19+ 8 (C)

4

3, 1 Porta Cabin & 1 Quarter

8

(PORTA CABIN)

3

Total Beds 

60

23

29

16

16

Peak Occupancy

35

19

21

14

12

Average Occupancy

51

24

29

18

14

Occupants from 

KCG, MBNR, NED, ADB, PAU& RDM

NZB, MBNR

& GNT

NZB & KCG

NZB,

MBNR

KCG, MBNR& DHNE

Subsidized meals

Available

Available

Available

Available

Available

Female Crew Accommodation

Available

Available

Available

Not Available

Available

Crew Rest Rooms: 05 (MDAK, SIPT, MED, TMX & GWD)

Description /Amenities

MDAK

SIPT

MED

TMX

GWD

Total Rooms       

1

1

1

2

4

Total Beds        

7

4

4

9

8

Peak Occupancy

6

2

2

3

3

Average Occupancy       

6

2

2

6

5

Railway Consumer Depots (RCD):01 (KCG)

Sl. No

Depot

Supply

Agency

Total Capacity

Average issues per Day

Average no of Locos fueled per day

1

KCG

BPCL

390 KL

(250+70+70)

27.45 KL

16.06

RCD/KCG Running under TFM from 26.03.2024


                POSITION OF EXISTING CONTRACTS (POWER) FOR THE MONTH OF JAN - 2025                            

S. No.

Station

Name of the Work

Name of the firm

Period

Value in Rs.

1

   NZB

Maintenance and Management of Running Room at Nizamabad including Supply of Subsidized meals for a period of 2 years on outcome basis.

S. K.Enterprises

14.12.2023 to

13.12.2025

1,73,51,738.98

2

NZB

Data Entry and managing day to day activities at Crew Lobby, Nizamabad for a period of two years

A.R.Info Tech Hyderabad

01.03.2023 to

28.02.2025

25,71,585.61

3

KCG

Hiring of 03 Non-AC base model MUVs round the clock for crew transportation from KCG to MLY, MED, BMO, FM, SNF, UR, TMX, CVB & other station and vice versa for a period of 2 years

M/s Santosh kumar

01.06.2023 to

31.05.2025

1,21,45,896.00

  4

KCG, MBNR, KRNT

Crew Booking and Data Entry Activities at Crew Lobbies at Kacheguda, Mahbubnagar and

KurnoolCityfora period of 2 Years

A.R.Info Tech Hyderabad

10.08.2023 to

09.08.2025

1,22,59,864.75

  5

 KCG

Maintenance of Crew Rest Room at Kacheguda including Supply of Subsidized Meals for a Period of

2 Years on Outcome Basis

A.R.Info Tech Hyderabad

10.08.2023 to

09.08.2025

 1,10,87,024.26

 6

KRNT, MBNR, GWD

Maintenance of Crew Rest Rooms at Mahbubnagar, Kurnool City and Gadwal including Supply of Subsidized Meals at Mahbubnagar & Kurnool City for a period of 2 Years on outcome basis

DN Enterprises Ratlam

01.10.2024 to

30.09.2026

1,21,45,958.52

7

NZB

Hiring of Non AC base model MUV for crew movement at crew lobby Nizamabad for a period of 2 yrs.

Janardhan Rao Panakanti, hyderabad

01.08.2023 to 31.07.2025

27,35,640.00

8

MLY

Maintenance of Crew Rest Room (Porta Cabin Type) at Moula-ali including Supply of Subsidized Meals for a Period of 2 Years on Outcome Basis

M/s. SK Enterprises

21.09.2023 to 20.09.2025

41,90,816.31

 

9

MBNR

Hiring of one Non AC base model MUV round the clock for crew transportation from crew lobby MBNR

Janardhan Rao Panakanti, hyderabad

09.05.2024 to 08.05.2026

 

29,16,000.00

 

 

10

KMC,

DAB,

MDAK, MED,

SIPT

Maintenance of Crew Rest Rooms at Kamareddi, Dharmabad, Medak, Medchal, Siddhipet and Umdanagar for a period of 1 year

M/s. Venkateshwara Agencies

 

26.07.2024 to 25.07.2025

21,47,000.00

11

KCG,

NZB

Supply of cleaned, sieved and dried high silica sand as per IS & AAR specifications (supply of sand as per IS:1987/2002 Grade C or as per latest amendment & caking test as per AAR specification No. M-916-51 at Kacheguda and Nizamabad lobbies for a period of two years

M/S Simhadri Enterprises-Secunderabad

 21.08.2024 to 20.08.2026

12,35,104.85





Source : South Central Railway CMS Team Last Reviewed : 20-03-2025  


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