| S.No. | Name of the Automation, Innovation & Initiative | | |
| 1 | Automatic single car test rig (SCTR) for LHB & ICF Coaches | | |
| ·In-situ checking of all parameters of DV and recording. | | |
| 2 | Integrated Test Benches for WSP & Brake equipment of LHB Coaches (Knorr & Faively Make) | | |
| ·DVs, Valves, Cards & Functioning of WSP can be tested. | | |
| 3 | Automated Distributor Valve Test Stand | | |
| ·User friendly & can be operated by unskilled person. | | |
| ·Provided with Graphic software for automatic operation of all DV test parameters. | | |
| 4 | Automatic Integrated Test Bench For Air Spring Control Equipment (Leveling Valve & Duplex Check Valve) | | |
| |
| 5 | Automated Bogie Mounted Brake Cylinder (BMBC) Test Stand | | |
| 6 | Automated Electro pneumatic Brake test stand | | |
| 7 | Hydraulic press fixture for Scragging of FAIVELEY Make Draft Gear | | |
| ·Equipped with laser sensor, solenoid hydraulic valves, load cell and PLC circuitry. | | |
| 8 | Air spring test stand for leakage testing of air bellows in DEMU coaches | | |
| 9 | Automatic Grease dispensing machine | | |
| ·1.7 kg in each bearing | | |
| ·2 Min | | |
| ·Elimination of manual filling. | | |
| 10 | A Computerized RMPU Cooling Capacity Test Facility is developed at RMPU section in AC Shop. | | |
| ·Efficacy and reliability of RMPU POH is ascertained. | | |
| 11 | LHB bogie work station with Manipulator for LHB coaches | | |
| ·LHB bogie work station with Manipulator for LHB coaches Disassembly and assembly of LHB bogie components by moving up/down and rotating the bogie frame to 1800 for attention. | | |
| 12 | Automation of Spring Testing Machine | | |
| ·Software driven | | |
| ·Sequential movement of springs | | |
| ·Ease of working- Reduces Manual labour | | |
| 13 | Testing gadget for DEMU ventilation pump | | |
| ·Developed in-house. | | |
| ·To test the performance of the pump. | | |
| ·Grouping of new ‘C’ groove belts | | |
| 14 | Mobile test gadget for radiators/ heat exchangers. | | |
| ·Developed in house. | | |
| ·Testing of radiators and heat exchangers of DEMU Engine in situ. | | |
| 15 | Digital Torque wrench with Memory. | | |
| ·Retrieves the details of torque on individual fastener. | | |
| ·Traceability of data in case of any failure. | | |
| ·USB, Bluetooth connectivity- with PC. | | |
| 16 | Robotic duct cleaning of AC coaches. | | |
| ·Cleaning robo with camera sent into the duct. | | |
| ·Controlled by the control panel. | | |
| ·Collection of Accumulated dust. | | |
| ·Ozonisation with ozone generator to remove bacteria/fungi. | | |
| 17 | Providing emergency change over switch in 25kVAinvertercircuit to AC coaches. | | |
| ·Helps in case of one 25 KVA inverter failure. | | |
| ·Facilitates for operating both RMPUs with three compressors on single inverter. | | |
| ·16 coaches done this year, entire population covered. | | |
| 18 | EMU Compressor Test Bench. | | |
| ·Used for testing Air compressor of EMU MC coaches. | | |
| ·Can test working pressure up to 7kg/cm2. | | |
